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120 XT

120 XT

RPZ 120 XT is an automatic intermittent motion Horizontal Cartoning Machine. The machine is suitable to pre-brake and erect three-flap straight or reverse tuck cartons, insert product, which has been delivered to the in feed bucket chain, close cartons and discharge.The design of construction of the machine encompasses all the features applicable to satisfy G.M.P norms of the pharmaceutical industry. The machine is constructed keeping in view the balcony concept where no product debris, packing material dry waste or any other residual matter is left over from previous batches.

Features*

  • Automatic Intermittent Motion Horizontal Cartoning Machine
  • Suitable to pre break and erect three-flap straight or reverse tuck cartons, insert product, which has been delivered to the in feed bucket chain, close cartons and discharge.
  • The machine design provides high quality output based on a long term and proven experience in this field. The machine offers the advantage of a minimum space requirement. A heavy-duty structure grants safe performance. In the design, safety norms have been followed.
  • Supporting structure containing the mechanical drives. Carton transport has a fixed and a mobile part adjustable to suit the carton length ("H" dimension) by a servomotor.
  • The lower machine body contains a variable drive and a dry type vacuum generator and is separated from the working area to allow for easy cleaning. Vacuum distributions achieved by solenoids.
  • Product Feeding: Product in feed chain with moving buckets designed to be connected to various available automatic-feeding units.
  • Cartoning section:
    - Simplified magazine guide adjustment with millimeter scales.
    - Only if a product is present the carton is picked-up by an arm with suction cups and transferred to the pre-breaking station of 170 degrees with a blade and opening levers. Positive carton pick-up control from magazine.
    - After pre-breaking the carton is transported by a rake to the working station maintaining it in square. Sensor checks correct opening and calls for the leaflet (if group is mounted). A further sensor checks for product presence at the station prior to insertion. If product is missing at this point the machine stops to avoid producing an empty carton. Servo powered adjustment for change in carton length ("H" dimension).
    - Product arriving from the in feed chain is inserted by a pusher placed on operator side. The product is guided into the carton through a moving funnel. The funnel retracts after the pusher is moved out to grant that the product is maintained inside the carton. After the closing operation the rake pushes the carton to the discharge guides.
  • Instlled Safeties:
    - Safety Guard is Meth-acryl-ate, (see through) with electric interlocks, safety micro switches on opening positions. Machine stop in emergency mode and release of compressed air integrated in the machine frame.
    - Overload control on the main motor with mechanical torque limiter and immediate machine stop. - Overload safety on product pusher and machine stops. After clearance, a reset is mandatory.
    - Machine stops after three consecutive errors: No product, no carton, no leaflet (if group is mounted).
  • Machine is provided along with
    - Fixed bucket in feed chain for product.
    - Size change indicators with millimeter scales
  • Control Panel:
    - Placed on the rear side of the machine, opens completely for easy accessibility.
    - Complete with start, stop, reset and emergency push buttons.
    - Jog connector.
    - Password protected services access.
    - Display to visualize advisory messages to the operator.
    - Function and machine status information.
    - Production data: total hours, partial hours (with reset) and machine speed.
    - Other displays depending on mounted accessories.
    - Message presentation including services and Help menu.
    - All displays are in English and option to select two other languages.
    - Conforming to EMC norms (Electro Magnetic Compatibility) therefore No disturbance to other surrounding electronic equipment.

Specifications#

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Description*

Introducing the SPS 120XT Automatic Intermittent Motion Horizontal Cartoning Machine, a game-changer in packaging efficiency and precision. Designed to streamline your cartoning process, this cutting-edge machine offers a multitude of benefits that will revolutionize your production line.

One of the standout features of the SPS 120XT is its ability to effortlessly pre break and erect three-flap straight or reverse tuck cartons, insert your valuable products, and securely close them, ensuring maximum protection during transit. With its high-quality output, this machine guarantees consistent results, thanks to its extensive experience and proven track record in the field.

We understand the importance of optimizing your space, which is why the SPS 120XT is ingeniously crafted to minimize its footprint. Its heavy-duty structure ensures safe and reliable performance, while adhering to the highest safety norms and standards. Cleaning is a breeze as well, thanks to the separation of the working area from the lower machine body, which houses a variable drive and a dry type vacuum generator.

Efficiency and versatility are at the core of the SPS 120XT. The carton transport system features both fixed and adjustable parts, allowing you to adapt it to different carton lengths effortlessly. The product feeding mechanism, equipped with moving buckets, seamlessly integrates with various automatic-feeding units, further enhancing productivity.

The cartoning section of the SPS 120XT is designed with simplicity and precision in mind. The magazine guide adjustment is incredibly user-friendly, ensuring smooth operations with millimeter-scale accuracy. Intelligent sensors monitor the correct carton opening, leaflet placement, and product presence, guaranteeing flawless cartoning every time.

Safety is paramount, and the SPS 120XT comes equipped with an array of safety features. The machine is enclosed by a methacrylate safety guard with electric interlocks and safety micro switches, ensuring the highest level of operator protection. Overload controls and safety measures are integrated throughout the machine, including the main motor and product pusher, promoting a secure working environment.

Operating the SPS 120XT is effortless, thanks to the intuitively designed control panel. With easily accessible start, stop, reset, and emergency push buttons, you have complete control at your fingertips. The panel also provides vital information such as production data, machine speed, and advisory messages, allowing you to monitor and optimize performance seamlessly.

Experience unparalleled packaging efficiency and elevate your production line to new heights with the SPS 120XT Automatic Intermittent Motion Horizontal Cartoning Machine. Invest in this cutting-edge solution today and witness a transformation in your packaging process. Contact us now to schedule a demonstration and take the first step towards optimizing your productivity.

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